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Prefabricated Luxury Light Steel Villa As Resort Hotel In Mozambique

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Light Steel Villa
Project time:2013.6-2014.2
Project Location: Mozambique
Category: Resort hotel project
Product type: Light gauge steel building

  • PTH
  • Light Steel Villa

    Project Overview

    Project time:2013.6-2014.2
    Project Location: Mozambique 
    Category: Resort hotel project
    Product type: Light gauge steel building

    In year 2013, PTH was chosen as main contractor to build the largest scale prefab villa house used as resort hotels located in Mozambique. The project covers an area of 8,000 square meters, with total value of USD 840000.
    Due to economic condition, in Mozambique, there are only a few hotels, not to mention boutique hotels in resort areas, so it is difficult to satisfy the tourists' accommodation need. The boutique hotel project carried out by PTH has filled up the blank of local resort hotel market.
    This project located near the beach of the Atlantic sea, aim to providing service for European and Chinese tourists. 
     

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    As one of the biggest turn-key solution projects, PTH offered professional solutions, based on the needs of clients. The whole project are carried out with heart and soul, process contains designing, engineering, modular house fabrication, and final construction.  
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    Project Design

    This resort hotel project consist of 50 one-story villas. Each villa is 89 square meters big, divided into 4 functional areas - 2 bedrooms, 1 bathroom, 1 living room, equipped with air conditioner, Bath&Toilet. For public area within the hotel,there are entertainment facilities, such as bars, indoor and outdoor swimming pools, etc.
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    Detail Design
    As to the construction material part,
    Framing system contains: moisture proofing and thermal insulation roof, the material layers from outside to inside are asphalt  shingle, housewrap, osb board, fiber glass, foil film,adhensive tape, stud, gypsum board ceiling.
    Maintenance system contains:wall--material layers from outside to inside are 27mm metal carved board, housewrap, osb board,stud, fiber glass, gypsum board.
     






    Manufacturing Process
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    It takes PTH 45 days to finish the production of all components and parts.Like other light gauge steel projects, all the components and parts are prefabricated in the factory.The light gauge steel system follows NZ system, adapting advanced FrameCAD software and machinery system, 50 years life span are guaranteed.

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    On Site Installation
    PTH can provide on-site service for all projects, to guide the installation and shorten the project time period,PTH send 8 employees to Mozambique – 2 installation technicians, 6 workers, then assembled all material on site.
    On-Site-Installation
     

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    Achievement

    Compared with traditional concrete building, prefabricated modular house is energy efficiency, environmental friendly, and can shorten the construction time period a lot. It is ideal for your next project, whether it’s for your personal use or commercial applications.
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    Materials of the wall system

    PTH 16mm metal external wall cladding

    Its surface is made of 0.42mm colored steel pressed

    with embossed pattern;bottom is pasted with dampproof

    aluminium foil; integrated with PU between the surface

    and bottom. size: 16mm

    PTH 12mm metal external wall cladding

    Its surface is made of 0.42mm colored steel pressed

    with embossed pattern;bottom is pasted with dampproof

    aluminium foil; integrated with PU between the surface

    and bottom. size: 12mm

    Matal Carved board

    Its surface is made of 0.42mm colored steel pressed

    with embossed pattern;bottom is pasted with dampproof

    aluminium foil; integrated with PU between the surface and bottom.

    size: 16mm. effective width 375mm and 385mm

    PVC metal external wall cladding(Holland style) 

    Size:

    width:20.32-25.4cm

    thickness: 0.8mm-1.0mm

    Normal length: 3.81m

    weigth:2.2(±0.1kg)/m²

    Cement fiber external wall cladding(solid)

    Size:

    effective width: 460mm

    effective thickness: 16mm18mm

    Rippled plate

    Size:

    effective width:825mm

    Metal external wall cladding pendant

    Aluminium alloy belt course

     

     Insulation material

    Glass insulation cotton

        Used in the wall system and roof system as 

        insulation material.

    XPS

        Used in the wall system and roof system as 

        insulation material.

    Building paper

        Isolate the mositure; mainly used in the wall

        system and the connection of wall keel and cement 

        floor.

    House wrap

       It is used to let the inside mositure out and

       protect the inner space from the humidity

       outside.Used in the wall system

     Downspout

    •PVC gutter         •Steel gutter  

     

     

     Boards

    Gypsum board

    Size: 2.4m*3m; 9.5mm/12mm15mm

    Used in the inner wall, floor.

    Cement fiber board

     Size: 2.4m*3m; thickness: 9.5mm/12mm/15mm

    Wood floor

     

     

     

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    Factory view

     

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    Factory overview
     

     Our factory & Main Products have been verified by Bureau Veritas(BV)

    Our factory is located in Shaoxing,Zhejiang,China; 25minutes from the Hangzhou International Airport 790minutes from Shanghai& Ningbo City.
    150 employees including 30engineers and 35 senior skilled workers
    Professional Frame CAD from New Zealand specializing in Light Steel Villas 
    45000M2 building area,includes 2workshops 35000M2 total
    More than 100 sets advanced production lines 
    Capacity For Steel Structure Houses:100000M2
    Capacity For Steel Container Houses:3000 units

    Packaging & Shipping

     

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    Checking&Packaging
     

      1.Checking

         Carefully check the shipping list. making sure no mistake.

      2.Packing

         Option one: a standard container house packed in one flat pack, 4 sets combined into one package. It can be shipped on board just as one 20' shipping container, The package will be protected by plywood boards around and thin film wrapped.

         Option two:  mixed packaging. Roof and chassis will be packed together with bolts; all the wall panels packed together with wooden pallet in the bottom, corrugated board on the surface, and XPS board in the interspace. It will be shipped in 40' container.

    Loading&Shipment
     

     1. Flat packs will be one package it can be shipped on board just as one 20 shipping container.

      2. Mixed packaging: top and bottom packed together with bolts, all the wall panels packed together on wodden pallet. wrapped by corrugated board on the surface. and XPS board between panels. The package it will be then shipped in 40' shipping container

    Company Information

     

    Zhejiang Putian Integrated Housing Co., Ltd. Established in 2003,PTH is a leader in the Steel Structure industry.Certified by CE, BV IFA&ISO9001,We can design and manufacture all types of Steel Structure houses or buildings to suit your personal or business needs.We offer project support on any, or all phases of the steel design and detailing based on your project requirements. Providing consultation and delivery of a full range of steel structure design projects has recently opened retail showrooms in Toronto,Canada& Baharain and plan to expand into Australia,Europe,South Africa,Russia and the Middle East with many more countries to follow.Our 4S retail showrooms feature a full service network including:pre-sale consulting&design services,sales&shipment services,installation guidance services and most importantly after-sales customer support service.

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    Ouradvantages
     

    1) Integrated base and roof, PU injected, excellent strength and tightness

    2) 0.426mm color steel sheet for sandwich wall panel, strong and beautiful

    3) All electric wires, water pipes, windows, doors and floor pre-setted, easy for assembling

    4) Long time oversea project experience

    5)  4S sales and service network, buy a house just like to buy a car

    6)  Qualification: CE(DIN18800), ISO9001, BV

    7) Durable, beautiful, economic and environmental

    8) High Construction Efficiency (2 worker in one day for one unit)

    9) Long life time (Max. 20 years)

    FAQ

     

    1. Do you provide on-site installation service?

    1) Only large projects provide installation services

    2) General projects, we can provide Installation guide service based on customers’ request.

    3) Installation supervision charge standard: 150USD/day, customer should responsible for the travel fee, accommodation, translation fee, and ensure staff’s health and safety.

    2.What’s your delivery time? 

    Salesman will confirm the time accordingly, large order should communicate with order management department in advance. Normally, delivery time is 45days after receive deposit. Large order delivery time should be arranged separately.

    3.How to control the quality of your product?

    a. quality of the design: think about possible problems in advance and provide a high quality design solution.

    b. quality of the raw material: choose the qualified raw material

    c. quality of the production: precise manufacturing technique, experienced workers, strict quality inspection.

    4. How to deal with quality problems?

    Warranty is 3 years. Within the warranty period, PTH will responsible for all quality problems caused by production.

    5. If there is a clear service life of your products? If have, how long?

    Under conventional climate and environment, steel structure whole building 10 years, main structure 15 years, protecting system 10 years. 

    6. What designs do you have in different climates (How can the products adopt to different climates)?

    Strong wind region:   improve the wind-resisting ability of the internal structure.

    Cold region: increase the thickness of the wall, or use good insulation material, improve anti-pressure ability of the structure.

    High corrosion region: use corrosion resistant material, or paint anticorrosive coating.


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