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Container home as residential community in Venezuela

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Container house
Project time: June 2012
Project Location: Venezuela
Category: Residential Community
Product type: Container home

  • PTH
  • Container house

    Project Overview
    Project time: June 2012
    Project Location: Venezuela
    Category: Residential Community
    Product type: Container home
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    In year 2012, to solve the accommodation problem of low-income families, Venezuelan government, in cooperation with the Developer from United States, carried out a project on residential community. By then, PTH Group was invited to participate in such a positive and meaningful project.

    Project Design

    In Venezuela, there are many low-income families cannot afford for basic residential houses. To solve this problem, and creating a living paradise for everyone here, PTH group strive to finish the project perfectly. From the very beginning of design & deepen, to the process of production & prefabrication, until the final installation, PTH group is strict with every steps.
    01


    Detail Design
    Totally, we have created six residential communities which are consisting of 474 sets container house of 20-feet. The main building is two-layer container structure with red frame and white walls, in order to meet the political needs of the local government. 
    modeldiagram

    Manufacturing Process

    Aiming to provide modular production, rapid installation and facilitate usage to terminal customers, all the prefabricated stairs and floor boards are finished in factory with advanced module and machinery system.

    Building frame materials system: roof – 70 mm PU sandwich panel, floor – steel frame + 18 mm fiber cement board + 2 mm PVC floor
    Maintenance system: window – PVC Single glass window shift + roller shutters, door – steel door, external wall – 75 mm EPS sandwich panel + 0.42 mm color steel sheet, internal wall – 50 mm EPS sandwich panel + 0.42 mm color steel sheet.
    Construction and installation: Done by local workers in Venezuela.
    2  3


    On Site Installation

    Construction and installation:Done by local workers in Venezuela
    02

    Achievement
    Whether it is the building itself, or interior decoration, PTH fully consider all aspects of the basic needs of local residents, provide basic public facilities design of community, such as public washrooms, laundry room, clinics, lawn and so on, do our best effort to construct a perfect living paradise for community residents. 
    08
    We are honored to participate in such a meaningful project. It makes people feel happy and contented to enjoy the care and welfare from government which is established in the completion of the community, aimed to solve housing problems of local low-income families. Also, it is warm affirmation for us to see adults chatting, cooking and children playing, chasing. We are working for more blue in sky, more green in river and much better to our working and living space. 

    9


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    Model
    PTJ-8*20B
    size
    6058mm*2438mm*H2591mm
    Exterior steel door
    860mm*2050mm
    Roof
    70mm PU sandwich panel
    Door
    steel door or sandwich panel door
    Wall system
    75mm EPS sandwich panel
    Pvc single glass sliding window
    880mm*1100mm
    Floor
    bedroom---plywood + laminated floor; bathroom---cement fiber board + PVC floor
    Electricity
    three lights, two switches, two sockets, one set of distribution box' One wash basin + one toilet+one shower room
    Material

    All steel members galvanized

    Electricity:
    custom made
    Usage
    dorms in the construction site, single department  

     

    Product Details
     

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    Introduction of the bottom of the container house
     

    Frame made of Q345 steel board,  seamless bended, seamless welded, surface galvanized. Painted with 

    anti-corrosive paints, laying materials: laminate board, PVC board, blockboard, cement fiber board etc.

    Bottom serial

    1.Standard laminate floor

    2.Public Toilet bottom

    3.bottom of the toilet in the middle

    4.Standard PVC bottom

    5.light steel keel bottom 

    Introduction of the wall system
     
    Consists of 0.42mm colored steel sheets on both sides or one 0.42 colored sheet and one 0.42mm stainless sheet, integrated with PU\EPS\ROCK WOOL etc. The size of the wall is 2310mm*1158mm. The thickness of the external wall is 75mm, and the internal wall is 50mm. The density of the EPS is 12kg\m³, the density of the rock wool is 100kg\m³. And the color of the wall is as per the clients’ demands.
    Wall system series

    1. Standard wood pattern wall panel                         
    2. Standard blue wall panel
    3. Inner door standard wall panel
    4. External door(steel security door)fitted with standard yellow wall panel
    5. External door(steel security door)fitted with standard block pattern wall panel
    6. External door(steel security door)fitted with standard blue wall panel
    7. Window(PVC aluminium alloy window) fitted in the standard wall panel) size:800*1,100mm
    8. Window(PVC aluminium alloy window) fitted in the standard wooden pattern wall panel) size:800*1,100mm
    9. Bathroom ventilated window(PVC aluminium alloy window) together with exhaust fan being fitted in the wall panel. Size: 800*400m

    Related Products
     

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    Factory view

     

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    Factory overview
     

     Our factory & Main Products have been verified by Bureau Veritas(BV)

    Our factory is located in Shaoxing,Zhejiang,China; 25minutes from the Hangzhou International Airport 790minutes from Shanghai& Ningbo City.
    150 employees including 30engineers and 35 senior skilled workers
    Professional Frame CAD from New Zealand specializing in Light Steel Villas 
    45000M2 building area,includes 2workshops 35000M2 total
    More than 100 sets advanced production lines 
    Capacity For Steel Structure Houses:100000M2
    Capacity For Steel Container Houses:3000 units

    Packaging & Shipping

     

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    Checking&Packaging
     

      1.Checking

         Carefully check the shipping list. making sure no mistake.

      2.Packing

         Option one: a standard container house packed in one flat pack, 4 sets combined into one package. It can be shipped on board just as one 20' shipping container, The package will be protected by plywood boards around and thin film wrapped.

         Option two:  mixed packaging. Roof and chassis will be packed together with bolts; all the wall panels packed together with wooden pallet in the bottom, corrugated board on the surface, and XPS board in the interspace. It will be shipped in 40' container.

    Loading&Shipment
     

      1. Flat packs will be one package it can be shipped on board just as one 20 shipping container.

      2. Mixed packaging: top and bottom packed together with bolts, all the wall panels packed together on wodden pallet. wrapped by corrugated board on the surface. and XPS board between panels. The package it will be then shipped in 40' shipping container

    Company Information

     

    Zhejiang Putian Integrated Housing Co., Ltd. Established in 2003,PTH is a leader in the Steel Structure industry.Certified by CE, BV IFA&ISO9001,We can design and manufacture all types of Steel Structure houses or buildings to suit your personal or business needs.We offer project support on any, or all phases of the steel design and detailing based on your project requirements. Providing consultation and delivery of a full range of steel structure design projects has recently opened retail showrooms in Toronto,Canada& Baharain and plan to expand into Australia,Europe,South Africa,Russia and the Middle East with many more countries to follow.Our 4S retail showrooms feature a full service network including:pre-sale consulting&design services,sales&shipment services,installation guidance services and most importantly after-sales customer support service.

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    Ouradvantages
     

    1) Integrated base and roof, PU injected, excellent strength and tightness

    2) 0.426mm color steel sheet for sandwich wall panel, strong and beautiful

    3) All electric wires, water pipes, windows, doors and floor pre-setted, easy for assembling

    4) Long time oversea project experience

    5)  4S sales and service network, buy a house just like to buy a car

    6)  Qualification: CE(DIN18800), ISO9001, BV

    7) Durable, beautiful, economic and environmental

    8) High Construction Efficiency (2 worker in one day for one unit)

    9) Long life time (Max. 20 years)

    FAQ

     

    1. Do you provide on-site installation service?

    1) Only large projects provide installation services

    2) General projects, we can provide Installation guide service based on customers’ request.

    3) Installation supervision charge standard: 150USD/day, customer should responsible for the travel fee, accommodation, translation fee, and ensure staff’s health and safety.

    2.What’s your delivery time? 

    Salesman will confirm the time accordingly, large order should communicate with order management department in advance. Normally, delivery time is 45days after receive deposit. Large order delivery time should be arranged separately.

    3.How to control the quality of your product?

    a. quality of the design: think about possible problems in advance and provide a high quality design solution.

    b. quality of the raw material: choose the qualified raw material

    c. quality of the production: precise manufacturing technique, experienced workers, strict quality inspection.

    4. How to deal with quality problems?

    Warranty is 3 years. Within the warranty period, PTH will responsible for all quality problems caused by production.

    5. If there is a clear service life of your products? If have, how long?

    Under conventional climate and environment, steel structure whole building 10 years, main structure 15 years, protecting system 10 years. 

    6. What designs do you have in different climates (How can the products adopt to different climates)?

    Strong wind region:   improve the wind-resisting ability of the internal structure.

    Cold region: increase the thickness of the wall, or use good insulation material, improve anti-pressure ability of the structure.

    High corrosion region: use corrosion resistant material, or paint anticorrosive coating.

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